Stone milling machine. Description of CNC stone milling machine Types of diamond cutters
| Machine model | Stone cutter-3 | Stone cutter-4 | Stone cutter-5 |
|---|---|---|---|
| Axle stroke, XxYxZ (mm) | 2000x2000x1200 | 2000x3000x1200 | 2000x4000x1200 |
| * Table size, XxY (mm) | 2200x2500 | 2200x3500 | 2200x4500 |
| * Overall dimensions of the machine, XxYxZ (mm) | |||
| Frame | Steel welded | Steel welded | Steel welded |
| Helical rack | X and Y | X and Y | X and Y |
| Ball screws | Z, 25 mm | Z, 25 mm | Z, 25 mm |
| Corrugated protection | There is | There is | There is |
| Guide type | rail | rail | rail |
| Table type | aluminum groove table | aluminum groove table | aluminum groove table |
| Clamp Bolt Size | M10 | M10 | M10 |
| Distance from spindle edge to table surface (mm) | |||
| Basic control system | Masn 3 | Masn 3 | Masn 3 |
| cutting speed up to (mm/min) | 25000 | 25000 | 25000 |
| Free movement up to (mm/min) | 35000 | 35000 | 35000 |
| X-axis travel (mm) | 2000 | 2000 | 2000 |
| Y-axis travel (mm) | 2000 | 3000 | 4000 |
| Z axis travel (mm) | 1500 | 1500 | 1500 |
| Guides X,Y,Z | rail, 20 mm | rail, 20 mm | rail, 20 mm |
| Spindle power pro (kW) | 3,5 | 3,5 | 3,5 |
| Moment of holding the motor of the X, Y, Z axis (N∙m) | |||
| Power supply | 220V ~50 Hz 380V ~50 Hz | 220V ~50 Hz 380V ~50 Hz | 220V ~50 Hz 380V ~50 Hz |
| Connection interface | parallel LPT port | parallel LPT port | parallel LPT port |
| Code type | G codes | G codes | G codes |
| operating system | Windows XP/7 (32) | Windows XP/7 (32) | Windows XP/7 (32) |
| Software | Mach, ArtCAM | Mach, ArtCAM | Mach, ArtCAM |
| type of drive | servo+planetary gearboxes | servo+planetary gearboxes | servo+planetary gearboxes |
| Collet clamp | ER-20/ER-25 | ER-20/ER-25 | ER-20/ER-25 |
| Spindle speed (rpm) | 24000 | 24000 | 24000 |
| Spindle cooling | air | air | air |
| Operating Temperature (°C) | +10...+45 | +10...+45 | +10...+45 |
| Weight, NET (kg) | |||
| Weight, GROSS (kg) | |||
| Assembly size of machine (mm) | |||
| Package size(mm) | |||
| Guarantee | 12 months | 12 months | 12 months |
*When using 4th and 5th axes, the working field may be reduced!
**The manufacturer reserves the right to improve the machine without the buyer’s consent.
***Additional equipment is discussed INDIVIDUALLY for each order!
Industrial CNC stone milling machine of the Stone Cutter series is an excellent solution for stone processing. These industrial CNC stone milling machines (stone cutters) are designed for 2D-5D processing of marble, granite, any type of stone, glass, mirrors, wood, plastics and metal. An industrial CNC stone milling machine of the stone cutter series allows you to produce artistic panels for finishing the interiors and facades of buildings, company logos, advertising products, large-sized monuments, sculptures, stone columns. Processing stone with a CNC machine is faster, more accurate and cheaper than processing by hand.
When processing stone or metal on an industrial CNC milling stone cutter, it is possible to supply coolant to the cutting zone. In addition to artistic use, these industrial CNC stone milling machines are well suited for shaped and conventional cutting of tiles, any stone, limestone, synthetic marble and any other hard materials.
In terms of rigidity and power, they are the most universal CNC machines for stone processing. Industrial CNC milling machines for stone (stone cutters) can process both hard abrasive materials (glass, stone of any hardness) and metals and soft materials (wood, plastics, polystyrene foam, polystyrene foam).
Industrial CNC milling stone cutters can be used in various industries, businesses and hobbies. For example: the production of monuments, fireplaces, paintings, souvenirs, sculptures, the production of prototypes of any goods or forms, the production of models for foundries, the production of advertising, models of architectural structures and other products made of stone and other materials of high hardness.
Our achievements
Heavy-duty welded thick steel CNC stone cutter body
The body of this industrial stone CNC milling center of the “Stone Cutter” series is made of welded steel parts. Steel thickness - up to 15mm! The design of the CNC stone cutter makes it possible to achieve high rigidity of the CNC machine, despite its impressive size. Thanks to this, the industrial CNC stone milling machine is resistant to static and dynamic loads, as well as vibration. Thanks to this, CNC machines from the Twitte plant are distinguished by high processing accuracy.
Specialists strive to process high-precision sites for installing guides. High precision is achieved by milling the sites on our CNC machines.
The presence of these features allows us to achieve high precision in the operation of our industrial CNC milling machines for stone.
Powerful steel portal of an industrial CNC stone cutter
On large production machines Kamensk machine tool plant "Twitte" a powerful portal with a rigid steel structure is installed. Just like the frame of an industrial CNC stone cutter, the portal is made of thick sheet steel.
Used in CNC machines Twitte The portal design allows for resistance to dynamic and static loads. Due to the design of the portal used in the machines of the Twitte plant, vibration does not have a negative impact on the processing of products.
These features allow industrial CNC milling machining centers for stone of the “Stone cutter” series from the Kamensk Twitte plant to process materials of increased hardness, including steel and various particularly hard types of stone.
High-precision rail guides for large-scale CNC machines
On large CNC machines Kamensky Machine Tool Plant Rail guides are installed, and a gear drive is also used here. Rail guides provide greater rigidity compared to round guides, which allows processing on this machining center stone and steel. Rail guides minimize vibration and make the stone processing center more resistant to static and dynamic loads.
Rail guides are also less maintenance intensive than round guides. Due to these factors, the service life of our CNC machining center increases significantly.
High precision ball screws
The Kamensk plant “Twitte” installs high-precision ball screws along the Z axis on its stone processing centers. By installing this element of the machine, backlash in their operation is eliminated.
Together with other structural elements, high-precision ball screws provide colossal CNC precision to stone centers in processing products.
Fifth coordinate for processing complex volumetric figures
On CNC machining centers for Kamen of the Kamensk Machine Tool Plant, a rotating head (5th coordinate) is installed. Thanks to this, the spindle can rotate in vertical and horizontal planes.
The rotating head allows complex milling operations that cannot be performed in 3- or 4-axis machining, such as various grinding operations.
The presence of a rotating head allows the production of three-dimensional figures of any complexity on such processing centers: statues, figurines, three-dimensional logos, etc.
The machine is equipped with a professional numerical control rack, inside which a control unit is also installed. The control program is loaded into the rack using USB drives; the rack allows you to edit, start and stop the program.
The CNC stand is a more professional solution compared to a conventional personal computer, which can also be used to control the machine. Unlike a PC, the rack works noticeably faster, since there is no need to waste time loading the operating system, and also waste processor resources on running the OS. The CNC rack loads almost instantly.
Another big advantage of the CNC rack is its resistance to computer viruses, since it does not use Windows OS, which is very susceptible to viruses.
Servo motors are installed on all machine axes
All machines in this series already have servo motors installed as standard. Their main advantage compared to stepper motors is the presence of feedback (resistance to errors).
The principle of operation of motors of this type is such that they monitor the correspondence of the actual movement to that which should occur according to the program. Accordingly, if for some reason the actual movement does not correspond to that contained in the program, this means that some kind of error has occurred and further processing will not proceed correctly. In this case, the servo motor will stop processing, unlike a stepper motor, which can break the cutter and ruin the workpiece.
Flexible cable channel
On CNC machining centers for stone produced by the Kamensky Machine Tool Plant Twitte, flexible cable channels (cable layers) are installed so that the cable system used on the machines is correctly laid when moving the moving parts of the machine, does not get tangled and does not interfere with the operation of the machine itself.
Our plant uses cable channels from the world's leading manufacturers, time-tested. They are made from glass-filled polyamide, which makes them flexible and durable at the same time, as well as impact and oil resistant. Cable layers have good dielectric properties.
Software
Kamensky Machine Tool Plant Twitte provides buyers of its machines with all the software necessary for full operation of the supplied equipment.
When purchasing a machine, you receive reliable, proven programs on your computer, fully configured and prepared. In addition, plant specialists conduct training courses on how to operate the machine and software.
Transport packaging
Kamensky Machine Tool Plant packages all supplied products. Delivery is carried out by transport companies.
All supplied equipment is packaged in plastic packaging with additional protection for the protruding parts of the CNC machine.
At the buyer's request, special transport packaging of machines is possible at additional payment.
- 1 Machine.
- 2 Control block.
- 3 Set of cutters.
- 4 Digital media with instructions.
- 5 Connecting cable for control unit.
- 6 Tool zeroing sensor.
- 7 Limit inductive sensors for all axes.
- 8 Workpiece clamps - 4 pcs.
- 9 Cooling system for the spindle (pump).
- 10 Brush for removing chips on the spindle.
- 11 Spindle keys.
CNC machine for processing stone “Master” is designed for processing natural stone: granite marble or other types of stone.
The machine is equipped with a circular saw that allows you to cut stone. There is also a special drill installed on the machine, with which you can drill holes in stone. The Master CNC machine is also equipped with a milling head, thanks to which it is possible to perform milling on stone.
The machine is automated and allows you to automatically replace and install one of the types of tools needed for work: a saw, a drill or a router.
The Master CNC machine also allows you to process the edges of stone products, chamfer, and grind products.
It is also possible to install an additional turning axis (fourth coordinate), thanks to which the machine can process bodies of rotation: columns, statues, balls and other similar products.
You can also install a rotating head on the machine, thanks to which you can perform 5-axis machining, with which you can create complex products with undercuts and other complex processing elements. This will allow you to process products of almost any complexity.
The CNC milling machine for stone processing “Master” will be an excellent assistant in your business. With its help, you can create various decorative elements from stone, stairs, columns, monuments from marble, granite, etc.
SERVICE SUPPORT
Our technical support service works with 8.00 to 17.00 local time.
In the event of any problems or malfunctions with our equipment, our specialists will be able to remotely connect to your computer, which controls your numerically controlled machine, identify, and, in the event of a minor failure, eliminate the obstacle to the normal functioning of the machine.
The procedure for contacting service is as follows:
1. Install TeamViewer software on your computer, so that, if necessary, our specialist can remotely connect to your machine.
2. Call our customer service (preferably via Skype) and report an existing malfunction, If possible, prepare a video report in advance, about how the machine works and where the malfunction occurs.
3. Our specialist will watch the video report, connect to the machine, check the installed profile of the machine, make the necessary settings and calibrations, and also give useful recommendations for working on the machine.
If the problem cannot be resolved remotely, our specialist will be able to come to you; in this case, you will need to pay the cost of travel for our specialist (both ways), accommodation, daily allowance, as well as other expenses according to the contract.
We are also ready to provide you post-warranty service, which is paid according to the contract.
BONUSES WHEN PURCHASING OUR MACHINE
By purchasing our numerically controlled machines of any model, we give away a unique library of three-dimensional models with a volume of more than 15 gigabytes, using which You can start your own production of products. We provide a link to download the gift, as well as passwords to access the archive. Also, if necessary, we can record the library onto the client’s media. The market value of our gift is $1,500.
ORDER FORMATION PROCEDURE
Dear customers, you can order a machine from us very simply, if you are interested in a specific model in the basic configuration, then simply tell us that you are interested in a specific model in the basic configuration.
If this model is available, then you sign a contract, pay 100% and receive your order, but if such a model is not available, then produce payment of 30% of the cost of the machine, sign the contract, You pay the remaining amount upon receipt of your order.
The production time of the machine is discussed individually.
If you need a machine configuration in accordance with your preferences, then the ordering procedure is as follows:
1. On the main page you go to the section - Configurator, And fill out the items you are interested in, including mandatory ones, click the “send” button and that’s it, wait for a call from our manager.
2. After the system generates your request for a commercial offer, our manager will review it as soon as possible, will definitely contact you, clarify the necessary details in order to make a high-quality commercial offer, and most importantly, taking into account your preferences.
3. The prepared commercial proposal is sent to the address you specified, you carefully check whether all your wishes are taken into account, in case of discrepancies, inform our manager, we correct them, and send them to you for approval.
A CNC machine is an excellent tool for stone processing. Popular types of stone for processing on machines in amateur and professional workshops are gypsum, acrylic (artificial) stone, and marble. A wide range of different products are made from these materials: molds for casting various parts made of metal/silicone/concrete/wax; interior elements, decor and furniture, toys, models, souvenirs, decorative tabletops and much more.
5D milling of Lenin’s bust on a 5-axis stone machine Modelist 5S, maximum working volume 2m*1.5m*1.2m.
Our company provides a wide range of machines for processing stone and glass.
3D milling of granite kitchen boards on a stone machine Modelist-CNC-90120ST-V
3D milling of marble on a stone machine Modelist-CNC-90120ST-V
GYPSUM. I It is a fairly simple and pliable material to process and does not require special cutting tools. Pyramid-type engravers are suitable for processing it.conventional two-flute end mills, cone and ball end mills. The recommended depth of cut per pass should not exceed the diameter of the cutter,It is better to choose the spindle speed close to the maximum. When working with gypsum, it is recommended to use a coolant system and a special bath. When fixing the plasterWhen preparing the workpiece for the machine, you need to be careful and careful - gypsum is a fairly fragile material, and if you overdo it, you can damage the workpiece. It would be best to providespecial fastening castings on the workpiece.
Suitable for plaster work almost any machine from our company.
Manufacturing of stucco decoration from gypsum using CNC Modelist90150AL
Acrylic stone. Unlike gypsum, it is a harder and more durable material. For processing acrylic stone, it is best to use carbide cutters. Treatmentartificial stone dictates increased demands on the quality of the machine. The machine must have sufficient rigidity of the frame and portal. It is advisable to use coolant when working,which allows you to increase the working life of the cutting tool, thanks to additional cooling and washing out chips/dust from the cutting zone. Best choiceThere will be machines for working with acrylic stone: CNC-2638AS, CNC-3658AS, CNC-3050AS, CNC-5080AS, as well as machines of the “ModelistAL” series.
Milling acrylic stone on a desktop CNC machine CNC-3040AL2 (casting mold for making fishing lures)
Large size CNC engraving of decorative panels made of acrylic stone CNC-1325AL
A natural stone. Milling a decorative element on desktop machines CNC-3040AL2, CNC-2638ALS, CNC-3658ALS, CNC-3050ALS
Medium-sized stone cutting machines have a rigid welded frame capable of supporting the weight of a heavy stone slab, and can be equipped with a cooling liquid supply system and a bathtub CNC-ST-V
5-coordinate stone cutting machine Modelist5S, Video of cutting Lenin bust
The equipment is multifunctional and can be used to solve various production, creative, design and other tasks. In particular, CNC stone milling machines are used:
- in the field of funeral services - when creating memorial and other compositions, bas-reliefs, etc.;
- for finishing facades and interiors (production of decorative elements, jewelry, etc.);
- for the production of exclusive products, in particular, using CNC stone milling machines you can create souvenirs, picture frames, playing accessories (checkers, chess), various figures, etc.
The equipment can also be used for the production of stamps and molds, countertops made of artificial stone, for the production of models, etc.
How to choose a CNC stone milling machine?
It is necessary to clearly define for what purposes this equipment will be used. Based on this, requirements for a stone milling machine are formulated regarding functionality, productivity, and other operational parameters. In any case, pay attention to the following characteristics:
- bed design and spindle power;
- working field size and positioning accuracy;
- spindle rotation speed and method of cooling;
- temperature range at which a CNC stone milling machine can be operated;
- types of connection interfaces;
- power requirements.
If you have any difficulties, consult with representatives of the YUSTO company. They will help you understand the main operational characteristics and choose a CNC stone milling machine that will optimally meet the requirements for functionality and performance, as well as suit the price.
You can order equipment with additional options, for example, with two spindles or with increased power. This will allow you to maximally adapt the milling machine to specific operating conditions.
All equipment is sold with an official warranty. Related services are provided, including repairs, supply of spare parts, routine maintenance, commissioning, and free consultation.
To buy a stone milling machine, order it through the website or call the YUSTO specialists by phone.
