DIY circular saw table. Drawings, photos, tips. Making a table for a hand-held circular saw with your own hands A table for a circular saw with your own hands

Most people who work professionally with wood would like to have all the necessary machines at their disposal. But unfortunately, this is not always possible. Some people don't have the space to do it, others, and I think the majority, it's money. Any, even the most primitive machine is quite expensive.

But what’s stopping you from just doing it yourself? Nothing is impossible for a person with intelligence. For every carpenter, a circular saw is the main tool. But it happens that only a hand saw is available, and this is not always convenient for large volumes of work. In order not to purchase a separate tool, you can make a stationary mini saw yourself for ease of work - make a sawing table (stand) for it.

Table saw

When choosing a circular saw, you need to be guided by the following characteristics:

• Saw power. If the amount of work is quite large, it is advisable to take a tool with a power of at least 1.2 kW.
• Cutting depth. The thickness of the material to be processed depends on this parameter. For hand saws it is 40–70 mm. But when installing it in a table there will be a decrease of around 10 mm.
• Button placement. The design of the sawing table must provide free and safe access to all control buttons, otherwise it will be necessary to modify the control system yourself.
• Rotational speed. For cutting wood, high rotation speed is preferred. This affects the cutting quality. For plastic, for example, this is not very good. Due to the high rotation speed of the circle, the plastic heats up. You need to choose average characteristics. 3-4 thousand rpm will be enough.

Do-it-yourself table for a circular saw, installation, fastening

To make the saw table itself, you will need to acquire materials that are sold at any hardware store.

We will need:

• plywood 15–20 mm thick;
• timber 50*50 mm;
• boards, approximately 50*100 mm;
• switch;
• socket;
• self-tapping screws;
• PVA glue;
• rollers;
• metal corners.

Making a workbench

1. Mark and cut a tabletop of the required size from plywood. Clean the surface with sandpaper.
2. At the bottom of the tabletop we mark places for holes for attaching the saw. To do this, you need to remove the blade and install the saw in the right place, making notes. The holes for the bolts are countersunk on the surface, and the heads of the bolts need to be sanded.
3. If the material will be cut at different angles, the hole for the disk should be made in the shape of an inverted trapezoid.
4. Mark the places where the stiffening ribs are attached to the tabletop (from below, at a distance of about 8 cm from the edge). The legs need to be secured to the ribs. The ribs are screwed on with self-tapping screws at intervals of 25 cm and glued with PVA.
5. The legs are made from timber 100 cm long. Then a screed is made from timber for additional strength.
6. To be able to adjust the height of the table legs, nuts and M14 bolts are attached from below.
7. We fix the saw from below.
8. We attach the socket to the inside of the table. From it we pull the wire to the switch.
9. We make a parallel emphasis. We cut two strips of plywood, the same length as the width of the table. The width of the stripes is 10 cm. We make the corners round. We sand both strips and fasten them with self-tapping screws. Then we cut two strips of the same length, but three times wider. We fasten them. This will be the guide. We fasten the stop and guide. We set a right angle relative to the disk. We attach the rollers.

Table drawings for a circular saw

There are other ways to make a stand for a hand-held circular saw with your own hands. Here are two more examples.

Table for hand-held circular saw with lifting mechanism

To change the depth of the cut, you can additionally install a lifting mechanism (elevator).

The lifting mechanism itself is mounted from a metal sheet that is attached to the frame on the machine. Lifting will take place along the guides by tightening the bolts.

One way is to install the adjusting rod with fixation nuts. Instead of rods, we use studs. The adjustment handle is made from a plate welded to the end of the stud. At a distance of 4–5 mm from the center we make holes for self-tapping screws. We weld a rod to the edge of the plate, which we will use to rotate the structure.

Conclusion

From the experience of many people, we can say that although such machines do not look very attractive, with the right and diligent approach, they are no worse than factory ones, such as Interskol, and have no less service life. The big advantage is that the cost of such a machine will be three times lower. In addition, you can make a machine “to suit yourself,” which will greatly increase labor productivity.

A circular saw is a tool that no craftsman can do without. Such a unit is especially necessary in a country house or country house. But working with hand tools is not always convenient, and branded machines are quite expensive. A way out of the situation may be to independently manufacture such a device. The basis of such a home machine can be not only a hand-held circular saw, but also a grinder or even a drill.

Making a table for a circular saw with your own hands will cost much less than a ready-made store-bought version.

It’s not at all difficult to assemble a frame for a circular saw that is quite simple in design with your own hands. To make it you will need the simplest lumber and very little time.

Saw frame design

Before considering the design of the future machine, it is necessary to calculate the load that will fall on it. Because the main thing in such a frame is stability and reliability. For powerful industrial saws, the base is a reinforced welded steel structure. But such a unit is not needed for a home workshop. If you are just planning to assemble your own woodworking machine, then you should take into account the basic parameters of the tool itself. After all, saws are different, and, accordingly, the design of the table should be different.

First of all, you need to consider the power of the tool. Typically, for a home workshop, a unit is chosen whose parameters do not exceed 800 W. But, for example, when building a house or cottage, a fairly large volume of wood has to be cut. At the same time, the power of the circular saw should be greater. But experts do not recommend purchasing saws whose characteristics are higher than 1200 W. There is no justification for installing such a tool in a private workshop. And working on it will only increase energy costs.

Remember: the higher the productivity of your machine, the more stable the base for it should be. For professional circular saws, a base assembled from a metal profile is usually installed. Sometimes such frames are even built into the floor. Because vibration of the machine can lead to situations dangerous to life and health.

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Nuances to consider

The second parameter for choosing a saw is the depth of the intended cut. The thickness of the lumber processed on your machine depends on it. This parameter of professional and semi-professional models ranges from 4 to 7 cm. This is enough for sawing boards and even fairly thick plywood. But it will be inconvenient to process logs on such a machine. In addition, it is worth considering that this characteristic of a saw built into the frame with your own hands is reduced. The depth of the cut becomes smaller by about 1 cm. But this can be changed if the design of the table includes the ability to raise or lower the disk.

When choosing a tool, it is necessary to take into account its rotation frequency. If you need a circular saw to prepare building material, then this parameter may be lower. When an even and clean cut is needed, the rotation speed must be quite high. This is necessary, for example, for making furniture. But even this situation has its own nuances. This saw is not suitable for processing plastic materials. Due to too high tool speeds, the disc heats up and the plastic melts. Therefore, it is worth choosing a unit whose rotation speed does not exceed 4000 rpm; in this case, the table for a circular saw can be assembled from wood. The vibration of such a machine is insignificant and additional reinforcement of the frame is not required.

The last thing you need to consider when making your own woodworking machine is the location of the buttons and other controls. When assembling a circular saw with your own hands, remember that access to the controls must be safe. This rule is especially relevant if the tool is installed at the bottom of the tabletop. In this case, it makes more sense to install the panel with switches on the outside of the machine. Or provide a rising tabletop. This design will also help in servicing the unit. After you have taken into account all the little details and nuances, you can proceed directly to making the table.

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Preparatory stage of work

The simplest version of a table for a circular saw is a structure assembled from boards and fairly thick plywood from which the tabletop is made. In this case, the tool itself is fixed at the bottom of a stationary (non-rising) tabletop. There is a special slot in the frame cover for the disk. A drawing of such a machine is shown in Fig. 1.

The dimensions for the bed can be changed so that it is convenient for you to work. The average table height is taken as an example. It is 100-115 cm. But much depends on the height of the person who will work with the tool. In addition, the length of the tabletop can also be changed as desired. If you plan to work with boards whose length exceeds 2.5 m, then the table top should be larger. Then it is necessary to make changes to the structure itself and add an additional pair of supports (legs). Otherwise the bed will vibrate too much.

For the countertop, you can take plywood, whose thickness should be at least 50 mm. But you can also use fiberglass slabs and plexiglass. But experts do not recommend using chipboard, since this material is not strong enough.

The table top can be polished and coated with several layers of varnish. This will ensure sufficient sliding of the sawn materials. But it is much wiser to strengthen a sheet of iron on the tabletop. Then the surface of the bed will be much more reliable, and the machine will last you longer.

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Required materials and tools

For a woodworking machine, it is necessary to provide guides. They will help you cut the material accurately. This structure is welded from a metal corner and secured to the tabletop with clamps.

It is not recommended to install stationary guides, because in the future you will not be able to change their position.

To make a table you will need the following materials:

• sheet of plywood (countertop made of another material);
• sheet of iron;
• board with a section of 5*10 cm;
• timber with a section of 5*5 cm;
• clamps – 2 pcs;
• metal corner for guides;
• hand circular saw.

In addition, it is wiser to prepare in advance all the tools that will be needed to make the table:

• jigsaw or hacksaw;
• electric drill, screwdriver;
• milling machine or hand cutter (you can do without this tool);
• measuring instruments (ruler, square, tape measure).

When everything you need is ready, you can proceed directly to assembling the table. Some craftsmen make frames from old kitchen or dining tables. But such a design is unlikely to last long enough. Therefore, it is much more reasonable to make all the parts yourself. At the same time, you can take into account your individual needs.

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Assembling the saw table

The manufacture of the frame begins with the formation of the tabletop. The plywood sheet is marked so that 2 edges of the cover coincide with the edges of the sheet. The workpiece is cut out using a jigsaw or hacksaw. If desired, the edge of the cut can be processed with a milling cutter. But this operation is not mandatory. Because the main parameter in a table for a circular saw is its reliability, not its beauty. The table top is roughened with sandpaper.

A slot for the disk is marked on the underside of the tabletop. To do this, you first need to measure the dimensions of the unit’s sole. The easiest way to do this is to remove the blade from the tool and simply trace the required part of the saw. These parameters are necessary to form the seat.

Using a hand cutter, wood is selected to a depth of approximately 0.8-1 cm. If you do not have such a tool, then the work can be done using a chisel, but it will take much more time.

After the seat is ready, be sure to try on the saw, adjusting the recess if necessary. Mark the locations for fixing the fasteners and the slots for the disk. If you want the saw blade to lower and rise at your request, then you need to build a pendulum mechanism for the table. In this case, the slot should have the shape of a truncated pyramid. Moreover, the hypothetical top of this figure is directed downwards. An example of a drawing of such a design with a belt drive is shown in Fig. 2. It makes more sense to make the frame itself for the lifting mechanism from metal corners that are welded together.

If you want to learn how to make a table for a circular saw with your own hands, then read the article.

It talks about the materials that will be needed during the project and the main steps in the process aimed at creating a simple but functional structure.

Materials and tools

A circular saw is a “serious” tool, when using it you must observe safety precautions.

A homemade table, which can be used as a tool stand, will allow you to carry out any manual work with greater accuracy and with less risk of injury.

Before you make a table, you need to spend time carefully planning its design.

It is best to create a detailed drawing containing pre-calculated dimensions of the future “stand”.

The tabletop on which the saw can later be installed should be made of either metal or hardwood. It is better to avoid using resinous wood.

The dimensions of the tabletop should be selected in such a way that they correspond to the planned sawing flow.

It is better to use wooden legs as a base. Plastic, even strong and high-quality, should not be used, since it is not the most reliable material for making a saw table.

In order for the made table to “function” to its full potential, it should be equipped with metal guides capable of moving material under the saw, or rather, under its working blade.

The optimal size of the bed, suitable for most typical sawing work, is one hundred twenty by one hundred twenty centimeters.

If you want to make your table wide and long, then take care of additional supports that will support its structure.

In particular, to give the product stability, it can be equipped with six legs rather than four.

The manual table is assembled using additional materials, including:

• wooden beams intended to form the frame of the structure;
• fastening dowels;
• wood glue;
• metal “corners” for attaching legs;
• nails and screws.

Tools that may be needed during the work:

• tape measure and a rigid construction ruler;
• electric jigsaw or hacksaw;
• a device having an installed milling tip;
• sandpaper (or sanding device);
• hammer and plane;
• screwdriver (or screwdriver).

Stages of making a table for a circular saw

Creating a saw table should begin with assembling its frame. To perform this procedure, you can use beams or edged boards, the size of which is fifty by one hundred and fifty millimeters.

The boards need to be knocked together into a single square or rectangular structure, which will serve as both a screed for the frame and a basis for attaching the legs.

The completed frame should be connected to the legs using special metal corners, dowels and screws during the process.

These devices should also be used to connect the assembled frame to the tabletop.

As an alternative, the frame elements can be connected not to each other, but to the legs of the future table. Some carpenters believe that this design is more durable.

The saw must be installed on an inverted bed. Thanks to this, its body and motor will be on the bottom, and the disk, otherwise called the working blade, will be on top.

The hole that allows you to deepen the saw blade into the table should be cut out in advance using a hacksaw or electric jigsaw.

It is important to remember the correct size of the hole, which will reliably “hold” the saw, ensuring the overall integrity of the structure.

Most circular saws have special metal parts that give them stability.

To fix the device on the tabletop, you should make four bars with sawn grooves and drill holes in them for long bolts.

After installing the saw, you should place the prepared bars on its carriage, thereby pressing the device to the bottom of the tabletop.

When attaching the support bars and saw to the tabletop, it is important not to damage the outer part of the bed so as not to create obstacles on its surface for the normal movement of the boards intended for sawing.

Once the saw is securely attached to the table, you need to turn the bed over and screw it to the tie frame.

At this stage of work, you should make sure that all work was carried out correctly and the device is functioning without problems.

Only then can material guides be attached to the table.

Additional Information

Carpentry work requires attention. If you want to make a high-quality and reliable table designed for installing a circular saw, then thoroughly prepare for the process and purchase all the necessary materials and tools.

After assembling the frame, be sure to install it on a flat surface and check that the tabletop of the structure does not overhang it in any direction.

It is better to install the table in the place where it will stand in the future, in order to eliminate possible problems associated with uneven floors.

If, due to an uneven floor, the table vibrates during operation of the saw, then the length of the legs should be adjusted using thick felt or rubber.

The tabletop of the product can be either monolithic or folding. To create a folding saw table, you will have to spend more time and material, and pay special attention to improving the reliability of the frame when disassembled.

The dimensions of the consumables used to create the table are determined experimentally. Ideally, the height of the structure should correlate well with the height of the owner of the saw.

The hole that will be made in the table top must match the dimensions of the specific saw available.

To extend the service life of all materials used, assembled into a single structure, they should be treated with special chemical solutions that can improve the performance characteristics of wood or metal (for example, protect their surface from corrosion, rotting, mold, etc.).

It is better to process wood or metal outdoors rather than indoors, so as not to be poisoned by active fumes.

Inspired by this article, you can make not only a reliable stand for a circular saw, but also a table where you can drink and eat when the whole family gathers.

The technology that underlies the creation of a dining table is in many ways similar to the diagram that can be used to put together a wooden table for a circular saw.

When carrying out work aimed at creating a table for a circular saw, it is important to remember safety precautions.

Which is popularly called a circular saw, is a productive and convenient tool. It can be used to perform a huge number of tasks. Perhaps you own it or are just planning to purchase it. However, when cutting large batches of material, working with such a device is quite difficult. You can make this process easier with the help of a table, which you can make yourself. This idea is easy to implement, and you need to prepare boards and plywood before starting work.

The hand saw is located below the working surface, but its working disk is in the slot. After turning on the equipment, the disk rotates, and when lumber is supplied, the cutting process begins. The maximum thickness of the workpieces processed will depend on the power of the saw and the size of the blade. When choosing a tool, you should take into account the thickness of the tabletop on which it will be mounted.

Preparation of materials

If you decide to make a table for a circular saw with your own hands, then first you need to take care of the availability of some materials and tools, among them the following should be highlighted:

• board;
• drill;
• wood varnish;
• pencil;
• ruler;
• plywood;
• bar;
• glue.

If you decide to start making a table yourself, you must have wood cutting skills. As for plywood, its thickness should be 20 mm or more. When looking for a board, you should pay attention to the one whose dimensions are 50 x 100 mm. But the block should have a square cross-section with a side of 50 mm. You will need it for the legs.

You should also stock up on an electric jigsaw, a screwdriver and a hand router. Self-tapping screws will serve as fasteners. After manufacturing, the structure will need to be varnished to extend its service life. Before you make a table for a circular saw with your own hands, you must decide on its dimensions, which will depend on the length of the workpieces being processed.

The cut will be smoother and more accurate if the workpiece rests on the entire plane of the table. However, the parameters of the working surface should not be too large, since the design will clutter the space. You need to come to an average value, but the height of the table is usually selected individually, it depends on the height of the operator.

By drawing a table for a circular saw, you can avoid many mistakes. If you still cannot decide on the size of the working surface, then you can take the following parameters as a basis: 50x50x25 cm. They are suitable for a small workshop. You may need a switch and socket, as well as a piece of electrical cable. However, this is true if you plan to upgrade electrical equipment.

Manufacturing technology

Using 20 mm plywood, you must make a blank for the tabletop, being guided by the selected dimensions. The canvas is marked using a marker and a ruler, and then cut with an electric jigsaw. The edges must be processed with a router. The material is sanded.

On the underside of the tabletop you need to mark for the saw. To do this, the blade is turned over, and the saw should be installed without a disk at the intended location. This way you can mark the parameters of the sole. Using a router, a recess is made in the tabletop in the range of 8 to 10 mm, and it is necessary to follow the seat that was marked in advance.

Work methodology

When making a table for a circular saw with your own hands, at the next stage you can try on the saw and adjust its position if necessary. Then the attachment points are marked, as is the slot for the toothed disk. If the material will be cut at different angles, then this point must be taken into account when marking the slot. In this case, the hole will have a trapezoidal cross-section, and the figure should be positioned with the top down.

At the bottom of the working surface, using a ruler and pencil, you need to mark the stiffeners. The table legs will be attached to them later. The ribs should be made from a board whose dimensions are 50 x 100 mm. These elements are located around the perimeter, but they must be removed 10 cm from the edges of the table.

The board should be applied to the surface and traced on both sides, then the center line on which the screws will be located is marked using a ruler. They must be removed from each edge of the ribs by 5 cm, positioned in increments of 20 cm along the entire length. When making a table for a circular saw with your own hands, you need to drill a hole through the markings.

For longitudinal stiffeners, markings should be made by sawing the boards. They are fixed to the tabletop using wood glue, and then tightened with clamps. The side stiffeners are marked in place; they need to be sawn and glued. The structure should be additionally tightened with self-tapping screws without removing the clamps. Holes are prepared for them on the outside so that the caps are completely recessed. The stiffeners are tightened together using self-tapping screws installed on each side. The clamp can be removed, which will allow you to understand how the tabletop will look.

Making legs

When making a table for a hand-held circular saw, at the next stage you can start making the legs; for this, boards with dimensions equal to 50 x 100 mm are used. The legs need to be made taking into account that it is convenient to work. On average, this parameter reaches 110 cm. The board must be cut along the longitudinal axis, ensuring a small angle on one side.

The workpiece is tried on the work surface so that during installation it stands slightly apart. The legs are fixed on the outside of the elements to provide rigidity; bolts should be used for this. In order to achieve stability, you can use ties; they are made from square timber with a side of 50 mm.

Saw installation

Table-mounted circular saws are very easy to use. At the next stage, you can start fixing the tool. To do this, the sole is fixed with bolts, and the working disk should look out into the slot. Markings are applied to the table, this will make cutting easier. To protect against moisture and facilitate the sliding of workpieces, the table should be coated with varnish, applied in several layers.

Turning the saw on and off

When someone is ready, you can decide how the equipment will be turned on and off. If you have appropriate knowledge in the field of electrical engineering, then the power key can be bypassed. The control button is placed on the outer surface of the rib.

If you have made a table for a hand-held circular saw with your own hands, but automating the operation of electrical equipment is too difficult a task for you, then the key can be pulled together with a wire, and the device itself can be turned on and off using a power cord. The table design described above is quite simple. Any home craftsman can handle the manufacturing task. If you want to expand the functionality, you can take care of safety by making the design more complex.

Conclusion

A table-mounted handheld circular saw can be a great tool for anyone who enjoys working with wood. If you have to cut lumber quite often, then it is worth spending one day making a structure that will last a long time and will increase labor productivity.

A circular saw is a convenient and productive tool that is present in the workshop of every real man. If you work with lumber in large volumes, then for a circular saw you will need to make.

Of course, you can make an individual order from a furniture company. But you can build such a table on your own, if you have the necessary drawings, materials and tools.

Design The table consists of only two elements:

If desired, craftsmen can add the following to the product:

• drawers;
• racks.

Important: The circular saw is mounted under the table; only its blade is located on the tabletop. The hole for the saw should be slightly larger than the blade. This way, sawdust will not clog the mechanism.

Such a piece of furniture must be quite durable and reliable. Keep in mind, the greater the power of the saw, the higher the load on the table surface will be.

TO benefits a homemade table for a circular saw can also be added:

• comfort and ease of use;
• saving money;
• high labor productivity;
• the opportunity to make a product based on personal needs and the characteristics of the workshop.

Material

You can make a circulation table yourself from different materials. The most common are considered:

• or laminated chipboard;

Each individual option has its own advantages. Laminated chipboard, plywood and MDF are easy and simple to work with. In addition, these lumber are affordable. But products made from wood have higher strength and technical characteristics.

Attention: Before starting to assemble the product, all its wooden elements are treated with antiseptic compounds.

Drawing and dimensions

Before you start working, it is recommended to make a drawing of the product. On it, indicate all dimensions, materials of manufacture and other important information. You can make a high-quality drawing of any piece of furniture using special computer programs..

When making a drawing of the table, be sure to consider the size of the circular saw. Each brand of tool will have a specific size.

If you like to leave materials on the table during the work process, then The dimensions of the tabletop must be at least 120 by 120 cm.

Tools

To make a practical and comfortable table, you will need different tools and materials:

• lumber (plywood, chipboard, MDF and others);
• boards for legs;
• furniture glue;
• paints and varnishes;
• self-tapping screws;
• drill;
• milling cutter;
• electric jigsaw;
• circular saw;
• Ruler and pencil.

How to make a table for a manual circular saw?

The manufacture and assembly of a table for a circular saw is divided into certain stages:

Finishing

After manufacturing and assembling the circulation table, to simplify working moments, place it on the table it is advisable to mark. It is this that will make it easier to cut materials.

To extend the life of the product and increase its aesthetics, a hand-made table can be prime and varnish. These manipulations will also prevent the lumber from sliding on the surface and protect the product from increased moisture.

Safety in use

Keep in mind that working with a circular saw is dangerous. To avoid injury during the work process, it is necessary to constantly monitor the position of the saw table, its strength and stability.

Each time, before turning on the equipment, check how firmly it is secured in place.

Attention: Holding the cut material with your hands while the saw is running is strictly prohibited. Otherwise, your fingers may be damaged.

To prevent bouncing wood particles from getting into your eyes, work Wear safety glasses recommended.

Photo

Depending on what materials you used and how you decided on the finishing process, you may end up with something like this:

Useful video

We recommend watching the following video for a detailed description of the manufacturing process:

Conclusion

In conclusion, it is worth noting that making a table for a circular saw on your own is not so difficult. And its presence will significantly simplify and even expand the functionality of using the circular saw.

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